What is the definition of ribbon blender?
Paint & Dyestuff Mixing Machine
Paint & Dyestuff Mixing Machine Paint & Dyestuff Mixing Machine Inks, Paints & Coatings – for different substrates including paper, glass, textile, plastic, rubber, metals,… Paint & Dyestuff Mixing Machine Inks, Paints & Coatings – for different substrates including paper, glass, textile, plastic, rubber, metals, etc. Electric Paint Mixing Machine Large Vertical High Speed Disperser Mixer Machine for Dyestuff The equipment can independently complete the dispersing and grinding, refining, cooling, filtering, vacuum suction, semi automatic filling the whole process, greatly reduce the labor intensity, the production time is the traditional equipment consuming 1 / 5, shortening the processing time, and easy cleaning. The utility model can be operated in a vacuum state, with no bubble production, no dust flying, and the quality of products is greatly improved. • Artist Colors – high solids pigment oil-based paints.• Electronic Coatings – Electronic circuitry and devices require protective materials to shield it from the elements. Whether of low or high viscosity, an intermediate or the final coating, there is a Mixer suitable for this application.• Fumed Silica Dispersions – Manufacturers of paints and coatings benefit from purchasing fumed silica in powder form and preparing the dispersions themselves than ordering silica dispersions for which they absorb higher shipping costs. Depending on the maximum viscosity and final grind, various Mixing Equipment allow manufactures to create these dispersions in-house.• Inkjets – in the inkjet industry, the move away from dye-based inks towards pigments-based inks to deliver products of greater resistance to weathering and exposure to moisture, have also demanded mixing equipment that efficiently grinds pigments with reduced or no downstream milling necessary. Various high shear mixing devices, including the PreMax, have dramatically improved the production of inks for inkjet printers.• Lithographic Pastes – high-viscosity pastes composed of oleoresin varnish filled with carbon black are prepared on Double Planetary Mixer and a Discharge System, economical alternative equipment to sigma blade mixers. Recent developments in mixing equipment and coatings formulations have shown that an investment in high viscosity vacuum premixing can return a larger dividend in productivity than a comparative investment in downstream milling.• Paints – Various Mixers are used to disperse pigments and extenders used in paint including Titanium Dioxide (TiO2), Calcium Carbonate (CaCO3), Clay, Talc, Silica, Mica, and other coloring or plastic pigments into either water, oil or solvent, along with modifiers and additives.• Silicone Coatings – silicon-based substances are used to create coatings and encapsulants for electronics, automobiles, aerospace, medical devices, etc.• Specialty Inks – metallic/conductive, fluorescent, security, phosphorescent, and others.• Standard Printing Inks – web offset ink, sheet-fed ink, soybean-based ink, rubber-based ink, water-based ink, UV ink, laser ink, process ink for color printing, and others.• Steel Activators – coatings applied to steel prior to plating.
Ribbon Blender: Construction, Operation, and Applications
Ribbon Blender: Construction, Operation, and Applications Ribbon Blender: Construction, Operation, and Applications Introduction Of Pharmaceutical Ribbon Blender Each and everyone have a general idea of a… Ribbon Blender: Construction, Operation, and Applications Introduction Of Pharmaceutical Ribbon Blender Each and everyone have a general idea of a Pharmaceutical Ribbon Blender. But describing the blender is not easy. The goal of anything that mixes things together, in particular an electric mixing machine with different characteristics, and usually in differing quantities, as evenly as possible. Introducing qualified movement of the correct strength into the materials achieves blender. A simple movement in only one direction with the inadequate acceleration of the materials would obviously not result into a homogeneous blend of the desired properties. This would be more like stirring than blending. Abster Pharmaceutical Ribbon Blender’s Product Highlights Ribbon Blenders are an endorsed name for rendering world class quality U and W shaped ribbon blenders, which are configured to provide the utmost mixing efficiency during the blending of small volume materials to mega volume materials. The unrivaled aspects of our U and W shaped ribbon blenders like low energy consumption, low maintenance, noiseless operation, increased capacity and superior speed has enabled us to speed has enabled us to embark strong impression in the allied market along with elevating higher levels of success in a very short period of time. We are the fastest growing, well-recognized and our endeavor towards adherence to the international standards, cross inactivity control and severe inspection during the manufacturing process, starting from the selection of raw material to the dispensing for delivery has made our product robust, reliable, secured, and impeccable throughout the continuing operation of blending. What is Ribbon Blender? When we come to ribbon blender, we will associate with powder mixer, of course, that’s right. Ribbon Blender also called as horizontal mixer, this mixer is used to make materials fully mixed, and improve the mixing consistency. With new rotor structure, the minimum gap between rotor and light body can be adjusted to be close to zero. It can decrease the amount of outstanding materials efficiently, and crush the larger materials; the overall structure is more reasonable, nice manifestation, stable operation and maintenance. The maintenance of ribbon blender is a tremendously important regular work, it should be working closely with most of operations and maintenance, etc, in addition, it should be accepted a full-time duty checks. What makes Abster™ Blender Unique from other blender Manufacturers? The broad range of ribbon blenders is made of stainless steel 304, in compliance with all cGMP / cGEP standards and versatile to function as blender, paste mixer, vacuum dryer, granulator and coater. To meet the rigorous demand of varied industries, we introduce an inclusive range of ribbon blenders, ranging from 50 kg volume capacity to 2500 kg volume capacities which are ideal for chemical industry, food industry, pharmaceutical industry, cosmetic industry, fertilizer industry, plastic industry, pigments industry and all other analogous industries which requisite blending mixing. Mixing is done using either a ribbon or paddle protester. Our provided double ribbon agitators, with the original reverse-spiral design, deliver uniform, high-capacity blending at low power cost. After the above process the mixing is held in constant suspension providing for an excellent uniform mix of the product. Paddle assemblies mix using a tumbling motion and have less product shearing during the process. Special Features of Ribbon Blender The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules, which can result in good quality. It has to be handled with maximum care to ensure safe operation of the unit. It should be fully covered on top side of the container and the inching facility for stirrer for discharge of material is also done. The blender is provided with operating panel for safe operation. General structure completely made out of mild steel & painted in Standard Model & the same is covered with SS304 in GMP model. Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model. Panel provided with following facilities in 500 Liters & bigger model of Ribbon Blenders. Emergency stop provided in panel and Digital timer for batch time setting. Limit switch provided at top cover for safety purpose. Inching push button with selector switch for inching operation during discharge of material Application of Reibbon Blender Pharmaceutical Dyes Chemicals Food products Organics Pigments Agricultural product Minerals Pesticides Fertilizers Spices Cosmetic Powders Herbicides Animal Feed Dietary Supplement Fire Retardant Bird Seeds Instant Drink Blends Our Domestic Market of Ribbon Blender Ribbon Blender in Gujarat Ribbon Blender in Mumbai Ribbon Blender in Delhi Ribbon Blender in Banglore Ribbon Blender in Punjab Ribbon Blender in Haryana Ribbon Blender in Maharashtra Ribbon Blender in Rajasthan Ribbon Blender in Pune Ribbon Blender in Kolkata Ribbon Blender in Nagpur Ribbon Blender in Indore
DISTILLATION OF ESSENTIAL OIL
DISTILLATION OF ESSENTIAL OIL Distillation identification Essential oil – Distillation is defined as a process in which a liquid or vapour mixture of two… Distillation identification Essential oil – Distillation is defined as a process in which a liquid or vapour mixture of two or more substances is separated into its component fractions of desired purity, by the application and removal of heat. Distillation for extraction of essential oil The choice of a particular process for the extraction of essential oil is generally dictated by the following considerations: a) Sensitivity of the essential oil to the action of heat and water. b) Volatility of the essential oil c) Water solubility of the essential oil Essential oil with high solubility in water and those that are susceptible to damage by heat cannot be steam distilled. Also, the oil must be steam volatile for steam distillation to be feasible. Most of the essential oil in commerce are steam volatile, reasonably stable to heat and practically insoluble in water; hence they are suitable for processing by steam distillation. Essential oil is a mixture of various aroma chemicals, basically monoterpenes, sesquiterpenes and their oxygenated derivatives, having a boiling point ranging from 150° to 300° C. There are many different methods of essential oil extraction from plants: steam distillation, water/hydro distillation, water-steam distillation, solvent extraction (concrete), extraction with wax (hot wax, cold wax), cold press (like citrus oils), SFE (super critical fluid extraction). It is easy to find them in the lab scale. However, hydro distillation and steam distillation are used in industries for the isolation of volatile oil. The advantage of steam distillation is that the plant material can be recovered after oil extraction for solvent extraction for the isolation of other non volatile compounds whereas in hydro distillation the plant material is continuously boiled and not possible to recover. For large scale distillation handling of water is also not convenient. Recovery of oil is higher in hydro distillation compared to steam distillation. Agarwood Oil Factory 1. Water or Hydro distillation Water or Hydro distillation is also an official standard method for extracting essential oil for quality control, which is sometimes used instead of steam distillation. The plant material is totally immersed in water and boiled. The steam and oil vapour is condensed and the oil is separated from the water using the system. The stills used are simple and suitable for smallholder farmers. They are often heated over an open fire, which if not carefully controlled, may result in local overheating and burning of the charge. The quality of the oils produced in such traditional stills can be improved if they are heated by steam generated in a separate boiler. This, however, requires more expenditure in capital equipment. Hydro distillation remains the recommended method for barks, such as cinnamon and sandlewood and certain flowers. The oil extraction method of Agarwood (known as oud, eaglewood, oud, oodh, gaharu, aloeswood, agalloch, aguru or jinko) is hydro distillation. In this process rather than having steam pass via powdered wood in hydro distillater, the powder is soaked into water. Then heat the water container until the steam comes out and then let it be cold and then collects the oil from the top of the hydrosol. Water distillation 2. Steam distillation Steam distillation is a method for distilling compounds which are heat-sensitive. This process involves bubbling steam through a heated mixture of the raw material. Steam distillation is employed in the isolation of essential oil, for use in perfumes. It is also sometimes used to separate intermediate or final products during the synthesis of complex organic compounds. Steam distillation of various aromatic herbs and flowers can result in two products; an essential oil as well as a watery herbal distillate. The essential oil is often used in perfumery and aromatherapy while the watery distillates have many applications in aromatherapy, food processing and skin care. Steam Distillation Tagsagalloch | agar oil | aguru | aloeswood | boiler | distillation | eaglewood | essential oil | gaharu | hydro distillation | jinko | oil extraction | oodh | oud | steam coil | steam distillation | volatile
Agarwood oil
Agarwood oil Agarwood oil – the gift from nature to inside out beauty Today, people tend to look for botanical ingredient beauty… Agarwood oil – the gift from nature to inside out beauty Today, people tend to look for botanical ingredient beauty products, also known as vegan beauty products. It is popular because of its humanity. Agarwood Oil is a great unique discovery that transform and nourish your beauty from the inside out. What is Agarwood Oil? Agarwood oil, also known as Oud oil, is one of the most rare and precious natural oils. The essential Agarwood oil is extracted from the heartwood of Agarwood tree. There are a number of popular species, but typically Aquilariamalaccensis, Aquilariaagallocha or Aquilariacrassna are used to make the oil. The essential Agarwood oil is derived from steam distillation. The whole process is handmade and takes time to filter and purify the oil, so this oil is extremely expensive. The essential Agarwood oil is deep reddish brown, strongly scented with Agarwood. When burning, the pure oilhas warm and mild scent of wood, so it is preferred to make fragrance in the Middle East, and applied to beauty products. In the past centuries, the loyals used the essential Agarwood oil for beauty. Let’s find out the benefits of this special gift from nature! Agarwood oil with outside beauty The essential Agarwood oil is rich in antioxidants and anti-inflammatory agents, so it is extremely useful in anti-aging and acne treatment. This oil significantly reduce the appearance of fine lines and wrinkles while dramatically increasing firmness. Moreover, this pure oil visibly dissolves dark spots to revitalize skin’s natural tone and even complexion, bringing a healthy, youthful and glowing skin. Because of highly anti-inflammatory and anti-bacterial, the essential Agarwood oil reduce blemish and redness effectively. In addition, the experts indicate that pure Agarwood oil is also used for stretching the skin for postpartum women, as well as minimizing dark circles and reducing crow’s feet at the eye area. Agarwood oil with beauty from within According to surveys at dermatological clinics in America, 30-60% of patients have skin problems resulting from psychological causes or stress. Scientists have discovered that when we are under stress, our bodies release a remarkable amount of cortisol and free radicals that mainly cause aging. In addition, cortisol damages the skin, narrows blood vessels and removes nutrients from the cells. As a result, the immune system weakens and the skin becomes super sensitive, causing acne, rash, itching, allergies… and many skin disorders. Your skin can be discolored or appear rash by stress, anxiety,… Therefore, measures of emotional balance such as yoga, spa, hot water bath with essential oils … are extremely necessary. The essential Agarwood oil helps people practicing meditation/yoga by the way of increasing their concentration. In particular, before the training session, you can use oil burner to spread the oil in your practice space from about 30 minutes to 1 hour, or massage your neck with 1 or 2 drops of oil.
Principle and Working of Fluidized Bed Dryer (FBD)
Principle and Working of Fluidized Bed Dryer (FBD) Principle and Working of Fluidized Bed Dryer (FBD) Fluidized bed dryer (FBD) is well known and widely used equipment in… Principle and Working of Fluidized Bed Dryer (FBD) Fluidized bed dryer (FBD) is well known and widely used equipment in granulation area of pharmaceutical manufacturing. It is used in the granulation process for drying the material to get desired moisture content in the tablet formulation granules required for perfect compression of tablets. The Principle of Fluidized Bed Dryer: If air is allowed to flow through a bed of solid powder powdered material in the upward direction with the velocity greater than the settling rate of the particles, the solid particles will be blown up and become suspended in the air stream. At this stage, this solid bed looks like the boiling liquid, therefore this stage is called as fluidized. Use of hot air to fluidizing the bed will increase the drying rate of the material. FBD contains a stainless steel chamber having a removable perforated bottom known as the bowl. Material to be dry is placed in this bowl. Air is introduced from the bottom of the bowl and heated at required temperature by the heaters. This air is filtered through the filter and then passes through the bed of the material. This airflow is generated by the fans fitted at the top of the equipment. The flow rate and the operating temperature are adjusted by the control panel. As the flow of air increases, the bed known as FBD bag expands and particles of powder start a turbulent motion. Due to the regular contact with air, the material gets dry. The air leaving the FBD passes through the filter to collect the fine particles of the material. Fluidized bed dryer has a high drying rate and the material is dried in a very short time. Material remains free-flowing and uniform. FBD bags are finger-like in structure to increase the surface area of the drying bed that helps to increase the drying rate and decrease the drying time during the fluidized bed drying process. How does a Fluid Bed Dryer work for Drying Applications? A fluid bed dryer is a kind of equipment which can be used for applications like drying of powders, mixing of powders and agglomeration. This is efficiently employed for applications in chemical, pharmaceutical, dyetuff, foodstuff, dairy and various other process industries. Fluid bed dryers are often employed with the spray dryers and granulation systems for effective drying, mixing, granualtion, finishing and cooling of powdered substances. These are often preferred over rotary dryers for drying and cooling a wide range of polymer materials which require precise control of residence time and temperature for effective processing. Fluid-Bed Granulator FG5 FG15 FG30 FG60 FG120 FG200 FG300 FG500 Materials Bowl Volume L 22 45 100 250 420 670 1060 1500 Production capacity Kg/batch 5 15 30 60 120 200 300 500 Steam Pressure Mpa 0.4~0.6 Consumption Kg/h 18 33 166 166 213 405 686 400 Compressed air Pressure Mpa 0.45~0.6 Consumption Kg/h 0.3 0.6 1 1 1 1 1.8 1.5 Fan power Kw 5.5 7.5 11 18.5 18.5 30 45 55 Outline dimensions W mm 820 870 1200 1460 1650 1890 2090 2300 H mm 2250 2350 3130 3865 3900 4520 4850 5450 mm 500 550 800 1000 1200 1400 1600 1800 Fluid bed Granulator / Fluid bed dryer / Fluid Bed Processor / combo / Multi Purpose available range from 20 kg to 1000 kegs batch size. Machine General Layout for Fluid bed Coater/ Processor / Multipurpose Lab Model Fluid Bed Coater / Processor / Fluid bed dryer – 2 kg to 20 kg batch sizes. Fluid Bed Coater(Bottom Spray) 60 /120/ 250/ 500 kegs batch size. Rapid Mixer Granulator / High Speed Mixer and Granulator / High Shear Mixer Granulator Fluid bed dryer works on a principle of fluidization of the materials. In fluidization process, hot air or gas flow is introduced through the bed of solid particulates. This gas or air will move upwards through the spaces between the particles. As the velocity increases, upward drag forces on the particles increase and at a stage become equal to the gravitational forces beneath. Hence the bed is said to be fluidized and the particles are suspended in the fluid. There are various advantages of fluid bed dryer in pharmaceutical industries. Some of them are as follows. Advantages of Fluid Bed Dryer High thermal efficiency is achieved when the thermal energy is supplied by internal heat exchanger Low Capital Cost Ease of Maintenance and Control High Heat and Mass Transfer Rates In a fluid bed dryer used for powder drying, initially the air is sucked inside from the surroundings with a fan run with electric motor inside the dryer. The air then passes through heating system within the dryer and gets heated up. This hot drying air is then made to flow through bed of the moist materials that are laid on shaking perforated steel bed. This air is introduced with required velocity and temperature that the bed gets fluidized allowing intimate contact of each particle with the air. As the bed vibrates or shakes, the particles in the bed are carried forward slowly along the length of the dryer. All the moisture present in particles get sucked by the hot air which then escapes into the dust recovery system and is recycled for the further use in process. The velocity and temperature of air can be controlled as the particles pass on the bed and hence very wet to sticky materials can also be dried with a fluid bed dryer effectively. The dried material is then fed into the cooling zone where cool air reduces the temperature of the material to the required state. Therefore in this way product or powder drying can be efficiently achieved with the help of a fluid bed dryer. Buying Fluid Bed Dryers for efficient Drying Processes
Bulk Density Chart
Bulk Density Chart Bulk Density Chart This Bulk Density Chart contains a searchable database of nearly 1000 products with dry powder or granular… Bulk Density Chart This Bulk Density Chart contains a searchable database of nearly 1000 products with dry powder or granular characteristics. Enquiry Now Material Lbs/cu.ft Kgs/cu.m Angle Abrasive Compound 148 2371 Abrasive Mix 153 2451 Acetate 35 561 Acetate Flakes 21 336 Acrylic Fibres 144 Acrylic Resin 32 513 Activated Aluminium 15 240 Activated Carbon 20 320 Adipic Acid 40 641 Alcanol 39 625 Alfalfa Leaf Meal 15 240 Alfalfa Meal 17 272 Alfalfa Meal, Fine Ground 19 304 45 Alfalfa Pellets 42 673 Alfalfa Seed 46 737 Alumina 40 641 22 Alumina Powder 18 288 Alumina, Activated 48 769 Alumina, Calcined. 63 1009 Alumina, Metal Grade 67 1073 Aluminium Flake 150 2403 Aluminium Fluoride 55 881 Aluminium Magnesium Silicate 21 336 Aluminium Oxide 80 1282 Aluminium Powder 44 705 Aluminium Silicate 33 529 Aluminium Sulphate 65 1041 Ammonium Bromide 76 1218 Ammonium Chloride 38 609 Ammonium Nitrate 49 785 Ammonium Nitrate Pills 38 609 Ammonium Perchloride 62 993 Ammonium Phosphate 55 881 Ammonium Sulphate 69 1105 Amorphous Silica 11 176 Anthracite, Powdered 35 561 Antimony Oxide 44 705 Antioxidant (Granules) 41 657 Antioxidant (Powder) 28 449 Apple Slices Diced 15 240 Aquafloc 10 160 Arsenic Trioxide 41 657 Asbestos 22 352 30-44 Asbestos Fibre 20 320 Asbestos Powder 28 449 Ascorbic Acid (Coarse) 45 721 Ascorbic Acid (Fine) 32 513 Ash, Ground 105 1682 32 Ashes , Dry Loose 38 609 32 Ashes , Wet Loose 47 753 Baking Powder 56 897 Barbasco Root 33 529 Barites 120 1922 Barium Carbonate 55 881 45 Barium Oxide 63 1009 Barium Stearate 13 208 Barium Sulphate 60 961 Barley (Whole) 40 641 Barley Meal 28 449 Barley, Fine Ground 46 737 Barley, Ground 25 400 Barley, Malted 30 481 Barley, Rolled 23 368 Barley, Scoured 41 657 Bauxite 45 721 31 Beans (Soya) 46 737 Beans, White 45 721 Beet Pulp 18 288 Bentonite 50 801 Bicarbonate of Soda 62 993 Bleach Compound 60 961 Blood Flour 30 481 Blood Meal 38.5 617 Bone Meal Loose 55 881 Bone, Ground Dry 75 1202 Borax 60 961 Boric Acid 54 865 Bran 35 561 Brass Powder 100 1602 Bread Crumbs 96 Brewers Grains (Dry) 16 256 Bronze Powder 78 1250 Buckwheat (Whole) 38 609 Buckwheat Bran 16 256 Buckwheat Flour 41 657 Buckwheat Hulls 13 208 Buckwheat Middlings 22 352 Buttermilk Dried 31 497 Cake Mix 44 705 Calcium 30 481 Calcium Borate 61 977 Calcium Carbide, Crushed 80 1282 Calcium Carbonate 44 705 Calcium Chloride 60 961 Calcium Fluoride 102 1634 Calcium Hydroxide 40 641 Calcium Phosphate 48 769 Calcium Silicate 10 160 Calcium Stearate 20 320 Calcium Sulphate 45 721 Cane Seed 41 657 Carbon (Pelletised) 42 673 25 Carbon Activated 17 272 20-29 Carbon Black 35 561 30-44 Carbon Black (Beads) 19 304 Carbon Black (Pelletised) 22 352 25 Carbon Black Graphite 45 721 Carbon Crystallized 58 929 Carbon Dust 38 609 Carbon Granules 59 945 Casein 36 577 Caustic Soda 31 497 39-43 Cellulose Acetate 10 160 Cement 85 1362 Cement (Portland) 94 1506 Cement (Portland) Clinker 95 1522 Cement Dust 50 801 Ceramic Compound 85 1362 Cereal Mix 43 689 Charcoal (Powder) 24 384 Chemco Burnishing Compound 35 561 Chicory 34 545 Chicory (Powder) 30 481 Chilli Spice 45 721 Chlorine Compound 28 449 Chlorine Powder 36 577 Chocolate Drink Mix 26 417 Chromic Acid Powder 100 1602 Cinders, Blast Furnace 57 913 Cinders, Coal, Ashes & Clinker 40 641 Cinnamon Powder 35 561 Citric Acid 48 769 Clay 50 801 Clay (Bentonite) 50 801 42 Clay (Calcined) 30 481 Clay (Fine) 62 993 30-44 Clay (Fines) 70 1121 30-44 Clay (Granite) 32 513 Clay (Kaolin) 48 769 Clinker Dust 90 1442 30-40 Clover Seed 48 769 28 Coagulant 36 577 Coal (Granules) 52 833 27-35 Coal (Pulverized) 38 561 Coal Anthracite 58 929 27 Coal Bituminous 52 641 35 Coal Dust 35 561 Coal Powder 40 641 Cobalt Carbonate 60 961 Cobalt Fines 256 4101 Cocoa 35 561 Cocoa Flavouring 55 881 Cocoa Shells 30 481 Coconut Chips 38 609 Coffee (Instant) 19 304 Coffee, Green (Beans) 38 609 Coffee, Roasted (Beans) 23 368 Coke (Granules) 52 833 Coke Dust 15 240 Coke Fines 39 625 Coke, Calcined (Course) 56 897 Coke, Calcined (Fines) 59 945 Coke, Calcined (Intermediate) 59 945 Coke, Pulverised 45 721 Copper (Fines) 101 1618 Copper Hydroxide 25 400 Copper Sulphate 52 833 Copra Meal, Loose 27 433 Cork, Solid 15 240 Corn Bran 13 208 Corn Flour 51 817 Corn Germ Meal 35 561 Corn Gluten Feed 29 465 Corn Gluten Meal 37 593 Corn Grits 42 673 Corn Mash 45 721 Corn Meal 40 641 Corn Oil Meal 34 545 Corn Starch 42 673 Corn, (Whole shelled) 45 721 Corn, Chops (Coarse) 42 673 Corn, Chops (Fine) 38 609 Corn, Chops (Medium) 40 641 Corn, Cracked (Coarse) 40 641 Corn, Ground 35 561 Corn, Hominy Feed 27 433 Corn, Kibbled 21 336 Cottonseed Cake 42 673 30-44 Cottonseed Delinted 30 481 29 Cottonseed Flour 56 897 Cottonseed Hulls 12 192 45 Cottonseed Meats 40 641 30-44 Cryolite 86 1378 30-44 Detergent (Flake) 32 513 Detergent (Powder) 38 609 Dextrose 36 577 Diammonium Phosphate 50 801 Diatomaceous Earth 16 256 Diatomite 14 224 Dicalite 12 192 Dielectric Compound 45 721 Distillers Grains 18 288 Dolomite 54 865 Dolomite Lime 46 737 Egg Yoke Powder 23 368 Eggs (Powdered) 22 352 Electrolyte 60 961 Epoxy Powder 49 785 Ferric Chloride 43 689 Ferric Sulphate 61 977 Ferro Silicate 78 1250 Ferro Silicon 87 1394 Ferrous Carbonate 87 1394 Fibreglass 22 352 Filter Cake (Centrifuge) 40 641 Fish meal 38 609 Flaxseed 44 705 21 Flint 97 1554 Floc 13 208 Floc (Solka) 144 Flour 48 769 Flour (Barley Malt) 45 721 Flour (Barley) 38 609 Flour (Corn) 39 625 Flour (Rye) 42 673 Flour (Soy) 44 705 Flour (Soya) 40
Sigma Mixer Working Principle, Function And Application For Industrial Use
Sigma Mixer Working Principle, Function And Application For Industrial Use Sigma Mixer Working Principle function And Application For Industrial Use Sigma mixer working principle Sigma Mixer Working Principle Sigma Mixer… Sigma Mixer Working Principle Sigma Mixer Working Principle Sigma Mixer Working Principle : The sigma mixer is caused by a strong shearing action of a pair of mutually cooperating and rotating Σ blades so that the semi-dry state or the rubbery viscous plastic material can react quickly to obtain a uniform mixing of the material. The sigma blade mixer machine is mainly composed of five parts: kneading part, base part, hydraulic system, transmission system and electric control system. Hydraulic system by a hydraulic station to manipulate the large cylinder, to complete the opening and closing function, the hydraulic system from a hydraulic station to manipulate the cylinder, to complete the cylinder, opening and other functions, the details of the parameters can be arbitrarily selected and requested by the user, Convenient and reliable. Transmission system consists of motor, reducer and gear, according to the type of kneading machine matching motor. The sigma mixers drive part is synchronized by the motor speed, the elastic coupling to the reducer, the output device drive fast slurry, to reach the required speed, but also by the inverter for speed control. The mixer has two Σ-type blades, the speed of the two blades is different, according to the different process can set a different speed, the most common speed is 38/28 per minute. function And Application For Industrial Use Sigma mixer working principle Double sigma blade mixer can be designed according to the needs of heating, heat transfer methods are usually: electric heating, steam heating, circulating hot oil heating, circulating water cooling and so on. The discharge way of sigma mixer mainly have three way . hydraulic dumping cylinder dump, ball valve discharge, screw extrusion and so on. Cylinder and pulp and material contact parts are made of SUS304 stainless steel to ensure product quality. Application of sigma mixer Sigma blade mixer is widely used in high viscosity, high elastic plastic materials, kneading, kneading, crushing, stirring, curing, re-polymerization and so on. The Sigma kneading machine has the advantages of constant mixing, no dead ends and high kneading efficiency. Sigma mixer is especially suitable for chewing gum, bubble gum, toothpaste, plastic, rubber, silicone rubber, dyestuff, pigment, ink, food base, architectural coating, carbon, cellulose, high viscosity Sealant, neutral glass glue, aluminum paste, silicone, pulp, cellulose, battery paste, dyes, silicone resin, cosmetics and other industries. Sigma mixer is now insteading of many traditional production ,it is becoming a new and high efficiency and multi-function mixer for industrial use. For more information of the sigma blade mixer , just feel free to contact us.
Sigma Blade Mixer
Sigma Blade Mixer Sigma Blade Mixer The mixing elements are two nos. Z type steel casted blades.. They contra rotate inward fitted at… Sigma Blade Mixer The mixing elements are two nos. Z type steel casted blades.. They contra rotate inward fitted at close or specified clearance with the container to give thorough and uniform mixing. There is a gland pusher of gun metal bush which ensure minimal friction and extend the life of mixing elements (Blades). Two counter rotating mixing arms rotate at different speeds (usually in the ratio of 3 to 2) in the trough, the intersection of which forms a saddle and the arms meet tangentially just above the saddle. Double Arm Sigma Blade Mixer The mixing action is a combination of bulk movement, shearing, stretching, folding, dividing, and recombining as the material is pulled and squeezed against blades, saddle, and side walls. Continually new layers of material are compressed and folded over one another and are subjected to shearing forces. New surfaces are formed and the components can penetrate. The blades, which are ground and polished, successively sweep all points of the trough surface during each revolution, at the same time dividing the batch continuously across the saddle piece and thereby achieving a perfect mix. Sigma Mixer Kneader Duplex kneaders are twin basin kneaders with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. The kneading blades are turning to a ratio of 1:2. Because of their different speeds, the blade sides approach and withdraw alternately. This causes high pressure tensile and shearing rates and therefore heavy friction in the kneading medium, which creates excellent dispersing and homogeneity. The shape of the kneading blades enables a steady flow of material from the side walls of the kneading trough to the middle of the trough. Apart from the sigma blades, we also offer sigma disperser blades Different types of Sigma Blade Available Sigma mixer spiral sigma blade two wing sigma blade Sigma- or Z-form blade Two wing blade Double naben All double arm kneader also called Z arm Sigma mixers are competent of with two mixing blades situated in a W-shaped horizontal furrow. A variety of blade shape have evolved, every of which is best suitable for a scrupulous type of compliance. The frequently use blade types are the spiral blade, masticator blade sigma blade, nabbed blade, and shredder blade. The gyratory motion of the blades is either peripheral to every other or the blades may extend beyond within the furrow. The blades exchange toward each other at the identical or discrepancy speeds. The blades go over the container walls and every one other at close clearances (2-3 mm) resulting in homogeneous combination. The secluded clearances assemble of very high shear action thereby sinking any huge particle. These mixers produce a consistent spot size section with no the need for additional high speed chopper. Homogeneous mixing is achieved within 10 to 30 minutes. Amalgamation homogeneity up to 99% and improved can be accomplish by means of the double arm kneader mixers. This blender and their difference are capable of usage substance with viscosity as high as 10 million centipoises. The power expenditure in double arm kneader blender is very high compare to other types of mixer and can variety from 45 to 75 KW/m3 of mix substance. The sigma blade mixer is the most frequently used type of double arm kneader mixer, and is finest suitable for all surrounding utilize Sigma Blade Mixer In mixers managing very viscous materials, it is essential to support both tangential and oblique motion of the substance. The geometry and profile of the sigma blade is intended such that the glutinous mass of substance is pull, shear, dense, knead, and fold by the exploit of the blade next to the walls of the mixer trough. The amount to which this happen depends on the exploit of the blades – peripheral or overlap and the ratio of the speed of replacement of the blades. The twist angle of the blade can be customized depending on the necessary shearing. Tangential and Overlapping Blade Action In the peripheral intend the blades swivel in the trough gathering imaginatively the front blade normally rotate earlier than the back blade more often than not in the ratio of 3:2. Peripheral blades are usually used for substance of superior viscosity such as adhesive, rubber compound, flush colors, dye, and pigment. In the overlap plan, the blades extend beyond above the burden of the container. Due to the overlapping exploit it is essential that the qualified location of the two blades is unaffected, and as a consequence, both the blade swivel at the similar speed. Materials that flow freely or move stealthily down into the blade are varied using the overlap blade action. This intends offers an earlier exchange of material from one blade section of the mixer to the other. Overlapping blade action is used for supplies of lighter viscosity such as ointments, clay coating, carbon pastes, and creams. The overlapping blade manufacture a lower kneading and shear contrast to the peripheral blade act. Sigma Mixer, Dough Mixer Operation of Sigma Blade Mixer In process, substance is loaded from side to side the top of the container to characteristically 40 to 65 percent of the mixer’s total volumetric capability. The replacement of the blades is through serious duty drive system characteristically consisting of a motor, gearbox, coupling, and gears. The tip haste of the sigma blender is normally incomplete to 60 meters per minute. Mixing may be approved out at ambient temperature or under unnatural temperature situation. The blender trough can be providing with jackets for transmission of hot or cold media to continue the obligatory temperature situation within the mixer. The release of the material from the blender container is also by leaning of the mixer or from side to side an extruder / screw positioned in the lower segment between the two trough compartments. The mixer may be capable
Adhesives and Sealants
Adhesives and Sealants mixers, blenders and dispersers are used throughout the adhesives and sealants manufacturing industry. Applications include the simple stirring of low… mixers, blenders and dispersers are used throughout the adhesives and sealants manufacturing industry. Applications include the simple stirring of low viscosity miscible fluids to the sophisticated dispersion of high viscosity dissimilar materials. The preparation of almost all adhesives begins and ends with adequate mixing. From the homogenization of adhesive emulsions, to the dissolution of polymers into solvents, or mastication of rubber and let-down of master batches, the type of mixing equipment and method hugely dictate over-all processing efficiency and end-product quality. Epoxies – multi component reactive mixtures used in the electronics, medical, marine, adhesive/sealant, semiconductor and fiber optics industries. Abster mixers are used to add fillers, viscosity reducers, colorants, thickeners, accelerators, adhesion promoters, etc. Hot Melts – this thermoplastic adhesive is commonly sold in solid sticks designed to melt in special application tools. Our mixers are used for low and high viscosity materials and are often supplied to extrude the hot melt into a final form. Latex Sealants – typically used for filling holes in wood, as a fire stopping material, padding of electrical outlet boxes, glass glazing etc. Ultra high viscosity mixtures under vacuum operating conditions are possible using ROSS mixers and controlled shear rates. UV & Light Activated Adhesives – UV & light cured – activated adhesives for bonding, sealing and coating applications are produced on Abster mixers and used for automotive, medical, dental and general industrial applications. Pipe Joint Compounds – used for sealing metal or plastic pipe joints and fittings. These compounds can be either low viscosity solutions of plastic or high viscosity non-flowing materials. Polybutene Emulsions – applications for these emulsions are wide ranging and include lubricants, sealants and adhesives, coatings, polymer modification, personal care products and more. Because of the big range of applications a wide variety of variable shear mixers and dispersers are used for this application. Polyurethanes – polyurethane formulations cover a wide range of stiffness, hardness, and densities. These materials include flexible foam , rigid foam used for thermal insulation, soft solid elastomers used for gel pads and print rollers, and hard solid plastics used as electronic instrument bezels and structural parts. Abster Industrial agitator mixers offer a versatility including vacuum, jacketing for temperature control and multiple speeds when manufacturing these end products. Rubber Cements and Adhesives – rubber cements are commonly used for applications to easily peel or rub off without damaging the substrate or leaving any trace of adhesive behind. They are ideal for use with photographs and specialty papers and as cements to secure laminates. Abster industrial mixers easily dissolve at high speed the polymers used in the carrier solvent. Silicone – silicone are used for a variety of applications and in a very diversified industrial mix. The product consistencies are broad thus many different mixers and blenders are used in the manufacturing process. Common end products include sealants, gasketing compounds, mold making materials, electronic encapsulation, breast implants and personal care products.